ZHANG Yunwei, ZHANG Hao, TAO Chenjin, YANG Nin, MA Zongxin
Accepted: 2026-04-22
To address the issues of heavy reliance on manual operations, low efficiency, and insufficient consistency during on-site verification of dial pressure gauges, this paper designs and implements a novel portable automated verification system based on deep learning. This system employs a hierarchical collaborative architecture comprising ‘object detection-character recognition-geometric calculation-process management’. Compliant with JJG 52-2013 regulations, the system centres on an embedded platform integrating an autofocus camera, LED ring light, micro-electromagnet tapping device, and process guidance module. This enables localised model deployment and standalone operation without network connectivity. To address misidentification and confusion in dial information recognition, a general lightweight OCR model underwent targeted fine-tuning. An Information Correction Algorithm (ICA) was designed, combining regular expression filtering with arithmetic sequence fitting to achieve consistent verification and correction of scale values. Addressing the unique demands of pointer reading tasks, an enhanced YOLO11n-PR lightweight object detection network was proposed to improve pointer keypoint localisation accuracy, thereby enhancing reading precision in complex industrial environments. Experimental results demonstrate that compared to the baseline model, dial information recognition accuracy improves to 97.44%, word error rate (WER) decreases to 2.56%, and character error rate (CER) reduces to 1.28%, enabling precise differentiation between morphologically similar numerals and symbols. The Mean Absolute Error (MAE) and Root Mean Square Error (RMSE) for pointer readings decreased from 0.0421 and 0.0474 to 0.0154 and 0.0270 respectively, representing reductions of 63.42% and 43.04%. The average calibration time per gauge was reduced to 73 seconds, achieving approximately fourfold efficiency gains over standard manual operations. The system demonstrated stable and reliable performance during prolonged continuous operation, indicating strong engineering applicability and practical value for field deployment.